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The SAIEM System Integrator division develops custom automated production lines, coordinating mechanical design, electrical systems, software and automation. Systems are also designed to be Industry 4.0 Ready, with PLC systems and interfaces prepared for data exchange, remote control and supervision.
One Partner to Coordinate the Entire Line
A system integrator‘s value goes beyond adding automation to a machine. It lies in understanding how all stages of the process need to communicate and work together.
A conveyor speed change can affect case packing. Palletizing throughput must match product arrival and pallet discharge. Wrapping, strapping, labeling and handling must fit into the sequence without creating waiting points.
SAIEM therefore approaches the line as one coordinated system, sizing each piece of equipment around the operations both before and after it.
From Product Infeed to Pallet: A Continuous Line
1. Product Conveying and Handling
The line starts with the need to deliver each product to the correct position at the rate required by the next machine. SAIEM designs and manufactures custom conveyor systems, sized around actual product characteristics and the layout: roller conveyors, belt conveyors, modular chains, sorting systems, elevators and lowerators.
2. Automatic Case Packing
When products must be grouped and loaded into secondary packaging, SAIEM develops automatic case packing systems using the motion technology best suited to the cycle. Articulated robots, Cartesian systems, SCARA robots and Delta robots address different requirements for speed, orientation, number of formats, gripping method and product arrangement within the case.
3. Automatic Palletizing
After packaging, palletizing turns the package flow into a stable unit load ready for subsequent handling. Technology is selected according to the product, throughput, pallet patterns, available space and required flexibility. SAIEM can develop cells with articulated robots, Cartesian gantry systems or cantilever palletizers, also designing grippers around the actual product characteristics.
4. Completing End-of-Line Operations
Once packaged or palletized, the product may require further operations before moving to storage or shipping. The line can include case erectors, flap-folding case sealers, stretch wrappers, strapping machines, multi-lane dividers, labeling machines and coders, reading and inspection systems. This equipment is coordinated with the throughput of upstream and downstream stations so that erecting, sealing, stabilization and identification do not become bottlenecks.
5. Pallet Conveying and Connection to Internal Logistics
The completed pallet load must then move through the end-of-line section with continuity, orientation and stability maintained. SAIEM designs and manufactures custom pallet conveyor systems with roller conveyors, chain conveyors, turntables, 90° transfer units, rail-guided shuttles, pallet magazines and lifts. Each technology serves a specific function: transferring, accumulating, rotating, changing direction, changing height or distributing the unit load. Where required, automated guided vehicle and laser-guided vehicle (AGV/LGV) systems can extend handling to different plant areas.
From Mechanical Design to Software:
One Point of Project Responsibility
Mechanical design
Layouts, structures, conveyors, grippers, handling mechanisms and machine integration.
Electrical design
Electrical systems and control panels developed around the line architecture.
PC and PLC software
Control logic, station synchronization and automatic sequence management.
Assembly and in-house pre-testing
Checking the system before installation at the plant.
Installation and commissioning
Assembly, connections, programming and bringing the line into operation.
Documentation and certification
Completing the project with the required technical documentation.
Industry 4.0 Ready and connectivity
PLCs and interface systems enable data exchange with business systems, production order management and machine status communication. Remote connectivity also allows SAIEM to perform diagnostics and check alarms through a protected network infrastructure.
Industrial Automation in Italy and Worldwide Since 1979
Founded in 1979 in Sassuolo, at the heart of the ceramics district around Modena, Italy, SAIEM has developed integrated expertise in automation, software and industrial systems.
Today, based in the Fiorano Modenese area, the company delivers projects in Italy and internationally, combining application experience, custom design and multidisciplinary technical expertise.
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Planning to Build, Integrate or Automate a Line?
Whether you are designing a new installation, completing an existing line or automating a stage currently managed separately, the starting point is to understand the process as a whole.
